Skip to services
Raj Insulation
All over India · Insulation since 2000

Insulation and fabrication built to hold hot, block cold, and outlast the plant.

Raj Insulation designs, fabricates and installs hot, cold, HVAC and acoustic systems for process piping, tanks and vessels — shop in Ratnagiri, crews and cladding anywhere in India. In the trade since 2000.

Since 200026 years in the trade
Pan-IndiaSites anywhere in the country
4In-house sheet-metal lines
DWG. RI-001PIPE CROSS-SECTION · TYP.
Radial metal cladding on an insulated vessel head
● HOT SERVICECOLD / HVAC SERVICE ●
Hot insulation, Cold insulation, HVAC duct & pipe, Acoustic insulation, Tank & vessel, Anti-condensation, Personnel protection, Pipe rack insulation, Sheet metal fabrication, Cladding pattern shop, Sites anywhere in India, In the trade since 2000
Who we are

One contractor, from the boiler house to the chiller plant.

Most insulation jobs need two different vendors — one for the thermal system, one for the metal cladding that protects it. Raj Insulation has run both under one roof since 2000: our crews spec the right material for the service temperature, and our own sheet-metal shop fabricates the elbows, boxes and jacketing to fit.

The shop sits at C-233, MIDC, Ratnagiri, Maharashtra, India. The work goes anywhere in India — fewer contractors on your site, and cladding that's actually cut for the pipe in front of us.

Galvanised ductwork installed in an industrial shed
Since 200026 years in insulation
Pan-IndiaCrews and cladding, anywhere in India
0.3–1.0mmSheet gauge range, project-specified
SS 304/316For coastal & chemical exposure
Crew fitting mineral wool insulation on a large duct
Service matrix · REV A

Nine insulation lines, one fabrication shop.

Select a discipline to carry it into the quote form. Rates are always job-specific.

Method · REV A

Survey, spec, fabricate, install — in that order.

The cladding is cut for the pipe in front of us, not pulled from a generic kit.

01

Site survey

Pipe sizes, service temperature, ambient and access — measured on the plant, not guessed from a catalogue.

02

Spec the system

Material, thickness and cladding grade selected for the actual duty — hot, cold, HVAC or acoustic.

03

Fabricate in-house

Elbows, boxes, jackets and flashing cut and rolled in our own aluminium, SS and GI shop.

04

Install & close out

Fit, vapour-seal, weatherproof and hand over with the cladding already made for the pipe it sits on.

Service temperature

Cold / HVACHot process
In-house workshop · REV A

The fabrication shop behind every job.

What we cut, roll and bend for pipe, duct and vessel cladding — click a still for a closer look.

Aluminium-clad process pipes, elbows and valves in a plant
Radial aluminium cladding on a vessel head
Crew fitting mineral wool over a large insulated duct
Galvanised duct run inside an industrial shed
Stainless tank with formed metal jacketing and nozzle piping
Black elastomeric insulation on chilled-water piping
Lagged pipes and equipment in a mechanical room
Hot-service vessels and clad piping on a plant at night
  • Straight pipe cladding
  • 90° / 45° elbows
  • Long-radius elbows
  • Tee sections
  • Reducers
  • Flanges
  • Valve boxes
  • Strainer covers
  • Expansion joints
  • Vessel heads
  • Tank roofs
  • Tank skirts
  • Nozzle covers
  • Manhole covers
  • Removable blankets
  • Equipment cladding
  • Pipe-support covers
  • Duct cladding
  • Flashing & weatherproofing
  • Custom complex shapes
Material selection · REV A

Materials, and where they actually fit.

The right system depends on service temperature and exposure — not just what's on the shelf.

MaterialWhere it's used
Rockwool / mineral woolHot piping, vessels, boilers, tanks, personnel protection
Calcium silicateHigher-temperature rigid pipe and equipment insulation
ArmaFlex / elastomericChilled water, refrigeration, HVAC and condensation control
PUF / PIRCold applications, refrigeration and select process applications
GlasswoolHVAC, ducts, tanks and moderate-temperature applications
Acoustic boards / mineral woolEnclosures, duct lining and noise control around equipment
Sheet-metal department · REV A

Four fabrication lines, cut to the job.

Gauge and grade shown are typical — final spec always follows the project drawing.

Aluminium fabrication

0.5–1.0mm, project-specified

  • Pipe cladding
  • Elbows & tees
  • Reducers
  • Equipment cladding

Stainless steel

SS 304 / 316

  • Chemical & coastal environments
  • Demanding industrial exposure
  • Pipe & equipment cladding

GI fabrication

Galvanised iron

  • HVAC applications
  • Duct jacketing
  • Equipment jacketing

Special fabrication

Custom / project-specific

  • Removable insulation covers
  • Valve & flange boxes
  • Expansion-joint covers
  • Weatherproofing & complex shapes
Site references · REV A

Trusted on plants that look like yours.

From steam headers to chilled-water lines — the same shop cuts the cladding, anywhere in India.

Process plants

Pipe racks, columns and hot-oil systems.

Power & steam

Boiler houses, turbine halls, high-temp lines.

HVAC & buildings

Ducts, chilled water, anti-condensation.

Tank farms

Shell, roof, nozzle and skirt insulation.

On-site crews

Measured, cut and fitted on the pipe in front of us.

Anywhere in India

Shop in Ratnagiri. Crews and cladding go where the plant is.

Send the drawing — the enquiry lands in our inbox.

Share pipe sizes, service temperature and site location. Every enquiry is emailed to sarojarvind618@gmail.com. Shop in Ratnagiri; we take work anywhere in India.

Or download vCard file

Sent straight to sarojarvind618@gmail.com. The first enquiry asks that inbox to confirm delivery — after that, messages arrive on their own.